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Electrical Engineer with background in Project Management and recent 15 years in Pharmaceutical. Familiar with qualified automation integration projects and how to architect and complete those projects on time and within budget using implementation strategies to provide better progression, high customer value. 25 years of experience with cross functional teams, updating stakeholders, vendor management, Agile Approach. Degreed Electrical Engineering background. Strong experience with OT systems, including PLCs, SCADA, DCS, and HMI systems.

 

RELEVANT EXPERIENCE

 

 

California Technology Group, Pleasanton, CA                                                           5/05-Present

 

Clients:

  • Terumo Blood Cell Tech. Lakewood, CO Mar24-Jan25
  • Bayer Healthcare Berkeley, CA                Jun23-Jan25
  • Novartis Life Sciences Indianapolis, IN Jul22-Sep23
  • Pfizer Kalamazoo, MI                               Apr21-Jul21
  • Lonza Biologics, Hayward, CA                Nov20-March21
  • Promation Nuclear, Toronto ONT Canada Jan20-Oct20
  • Applied Science Group, Buffalo, NY September 18-Jan20
  • Boerhinger-Ingelheim Fremont, CA January 18 July 18
  • Adient, Plymouth, MI + Murfreesboro TN October 17-January 18
  • Banks Integration at Genentech, Vacaville CA May 17-September 17
  • Johnson Controls Hayward, CA                           May17-July 17
  • GE Healthcare/Pfizer Marlboro, MA April-May 17
  • Grifols Emeryville, CA                              November, 16, -April 17
  • Glaxo-Smith-Kline, NB,MD,MT                              October, 15, -October, 16
  • Schneider Electric At Genentech, Vacaville, CA                June 14 through October 15
  • Baxter/Control Southern, Duluth GA March 15-May 15-Remote
  • Shire Pharmaceuticals Lexington MA October 13-April 14
  • Devro Food Manufacturer, SC November 12 – September 13
  • Ikaria, Baton Rouge, LA March 12 –September 12
  • GE Energy, Marietta, GA and Salem, VA November, 09- October 10
  • ISET , Chatsworth, CA                              Feb, 08                – October , 11
  • Honeywell ACS, Duluth GA Feb, 08   -  September, 08
  • Natco/Cameron Process, Pittsburg, CA June, 07– October, 11
  • Isola Laminates, Fremont, CA Aug, 06 – Mar, 09
  • Tomatek, Firebaugh, CA                              March, 06, -October, 06
  • ATS Systems, Livermore, CA September, 05, -March, 06
  • Anheuser-Busch, Fairfield, CA                              May, 05, -October, 05
  • Coca Cola, San Leandro, CA                              May, 05, -December, 05

 

Duties:

 

 

-         Terumo Blood Cell Technologies – Participated as SME for Control systems architecture and qualification approach. Developed requirements, Created SDS for Catox Plant System integration. Provided PLC Controllogix and Wonderware/Aveva Programming, schedule development, worked with Vendors. Configured remote panels on Ethernet/IP Industrial Network.

-         Bayer Healthcare – Refrigeration/EMS Controls Engineer. Participated as SME for Control systems architecture and qualification approach. Developed requirements, Coordinated vendors and , IT and Technical sessions. Authoring Business Process Capital Requests and Identifying Risks. Programmed PLC Logic(updated and new) and 500 logix(old) so team can understand logix structures such as Arrays, UDTs, AOIs, Ladder Logic and Function Block Logic. This is a Final product storage building control at subzero temperatures, 4 floors high. Wonderware/Aveva Programming,

-         Novartis Life Sciences – Project Manager. Working across Atlantic with Global Team to deliver qualified systems to Novartis. Participated as SME for Control systems, architecture and qualification approach of Emerson PLC system. Coordinated teams for production of SOPs, Navigation of different Qualification approach due to acquisition of AAA company by Novartis, SME for EMS System, OSI-PI, MES systems. Vendor Management of Siemens, Transcat, Project Pharma, etc. Lead meetings for OT, IT and Technical sessions. Authoring Business Process and Identifying Risks.

-         Pfizer Global Supply-Kalamazoo, MI – Senior Process Engineer,  Response generation to CAPAs deviations, and noncompliances. Discovery of proper SOP/Technical Document sequences, generation of Verification Test Documents. Attended Recipe authorship with manufacturing Engineers to determine how new COVID recipes can be performed on different equipment.  Technical support of SQL Server, Historians, Wonderware/Aveva Programming,, Crystal Reports Platform. Wrote C++ code and SQL Queries to performed regressive testing and Validation of software modules.

-         Lonza Biologics- Project Manager for Lonza doing qualification of new BMS systems, vendors doing retrofits of control systems, panels, wiring, drives. Guided field surveys to determine new controls Architecture. Monitored progress of vendors, determined risks and anomalies in the schedule, communicated schedule changes to vendors and stakeholders.

-         Promation Nuclear, Toronto ONT Canada – Project Manager, System Architecture, Management of Subs. System Architecture of Siemens PLC, TiaPortal/Siemens S7 in Radioactively Hot areas, selection of electrical components and location to maximize shielding to minimize degradation of systems due to radioactive emissions. Batch programming utilizing Siemens.

-         Applied Science Group, Rochester NY – Engineering Manager, Business Development, Programmer, Trainer, Lead Generation, System Architecture. Retrofit of Siemens, Omron, and other systems with Controllogix/Studio 5000/PlantPAX and Ignition HMI. Oversee redeployment of systems utilizing Ifix, FT View SE, FT View ME, etc. in virtual server, Wonderware/Aveva Programming,.  Integration of Senate Subway system in Washington DC utilizing DNP 3.0 power carrier system.   

-         Boehringer-Ingelheim-Project Manager for Pharmaceutical project. Authored Capital Requests, Managed Scope, schedule and budget for vendors, CSV and Compliance. Auhtored Recipes in Rockwell Pharmasuite and testing, Emerson-DeltaV, EMS(Siemens). Coordinated with subcontractors and validation personnel. Guided Validation and remediation task triggered by CAPA/Audit efforts.

-         Nissan/Adient(Old Johnson Controls Acquisition), Senior Process Engineer for Manufacture and Assembly of Automotive Seats. Wrote PLC code  for retrofit of Micrologix 1100 to Studio 5000(for american plants) and Siemens TIAPortal (for European plants), with additional MES functions, Line tracing, Bar code readers, RF tags Write/Read of Assembly Data, Torque boxes on Ethernet. Adient Client is Nissan.

-         Genentech/Banks Integration- Led validation effort of Chilled water control system for Pharma plant and Studio 5000 software to control Remote Chiller performance in different modes commanded by other systems. CompactLogix 5000 and FT View Studio Panelview Plus are the selected hardware for reliability. System Design Specifications and Test Plans for Validation of Chilled Water System Upgrade-System consisted of FactoryTalk Studio 5000, and Ethernet comms for IO in remote Panels. Factory Talk (SCADA).

-         Johnson Controls(JCI) HVAC Control/EMS system- Project Engineer for Johnson Controls to Implement their system at BioMarin Pharmaceutical Client Site. Also Performed code review of EMS Siftware and integration into SDS documents, Creation of System Validation and Testing Protocols. Resolved communication issues with SCADA System and Industrial Networks, Metasys. Wrote System Design Specifications for AHU and Chilled water systems(EMS). Wrote Test Plans for VAV systems.

-         Pfizer/GE Healthcare- Project Engineer for Siemens PLCs and Emerson DCS Control System, Network Configuration, Emerson DeltaV(SCADA) configuration and Load Analysis for Pharmaceutical production line consisting of 2 Fermenters, 16 Mixers, 16 Siemens Skid PLC Controls, 4 Thermal control Units, DeltaV Automation System and Historian. Client Server HMI Architecture. Virtual Servers.

 

-         Grifols-Novartis, CA Senior Automation Engineer. Provide Technical engineering and Project Management services for Manufacturing, Building and Utility systems to support Operations, Validation and Capital Projects. MES systems to command subsytems of Plant Automation, and PI Coresight Historian Systems.

 

-         Glaxo-Smith-Kline- MD Senior Project Engineer for Proconex Automation/Batching, Program changes for DeltaV and PLC controls. Responsible for Plant Automation, Process Control, Data Management, and System Life Cycle documentation. Responsible for overseeing Process Controls Support of Manufacturing Operations for cGMP Biologic Production facilities. DeltaV controls CIP, Fermenters, HVAC (Siemens), WFI Stills, Clean Steam Generators, Process Water, Bulk Chemical Distribution. System Administrator for Servers, User Management.

-         Glaxo-Smith-Kline- NB             Project Manager for Joint Venture  Automation Projects. IT Projects, Risk Assessments. Manage Vendors and Capital Projects. SME for Automation/Batch, Feed Studies. Maintain Scope Schedule and Budget. IT Projects included Factory Talk Production Center, Siemens Apogee. Draft Charters for Presentation to Stakeholders.

-         Baxter Remote work vie Control Southern, Covington GA. Went online remotely with simulation servers and perform Code Review, comparing actual DeltaV code with Functional Description and Software Design Specfication. Reviewed, ammended and Approved documents.

-         Schneider Electric, Vacaville, CA-Implement Honeywell Experion(SCADA) with Total Plant Batch and  MES. Provide support for production activities including validation, test execution and Quality Review. Implement changes to logic according to SDR Documents and Deviations.

-         Shire Pharmaceuticals- Implement OSIPI on DeltaV Controllers, Finesse Bioreactors with DeltaV internally. Coordinate subcontractor activities. Attained certification of Training for 21 CFR compliance. Subject Matter Expert for OSI-PI Historian with connections to DeltaV, Allen Bradley controllers, Honeywell Experion/Total Plant Batch

-         Devro-Implemented DeltaV system for Batching Process. Implemented OSI-PI Historian with connections to DeltaV, Allen Bradley controllers for continuous Production. Implemented Rockwell System for Continuous Production. Controllogix 5000/PlantPAX and FT View Studio(SCADA) as well for continuous line. Much of product quality is based around control of EMS system for proper drying of product after extrusion. Massive amounts of air is cooled, dehumidified, and heated to congeal the final product onto rolls.

-         Ikaria-Create URS Documents for system. Ran validation activity to qualify system in Validation Plan. Review, & approve IQs, OQs & Process Automation Protocols. Manage & execute validation testing on mfg systems. Manage investigations & change control during validation activities. Manage review & post-approval of validation documents. Generation of validation packages supporting systems and/or processes. Assessment of proposed changes to qualified systems and/or validated processes identifying requirements necessary to maintain the validated state of control subsequent to execution of changes. Develop, execute & maintain routine monitoring program of mfg systems and/or processes as established. Perform necessary testing on systems and/or processes during commissioning & validation activities. Allen Bradley/RS Logix. CompactLogix 5000 and FT View Studio SE(SCADA) are the selected hardware for reliability

-         Isola-Designed, Guided and Programmed 1400 point control system with Client Server Based HMI,  third party interfaces to SAP, Created MES Applications using RSBizware-Vantagepoint Server, Controllogix 5000/PlantPAX 2.0 and FT View Studio SE(SCADA) and ME/Panelview Plus(SCADA) are the selected hardware for reliability.

-         Hartzel Dental Equipment Manufacturer- Implementation of Motion Control for Stepper motor on existing machine, replace Minicomputer with PLC based control. Controllogix 5000 and FT View Studio Panelview Plus(SCADA) are the selected hardware for reliability.

-         Honeywell ACS Duluth, GA-Implemented c300 Controllers and created SCADA applications in Honeywell Experion, 4.0. Interfaced controllers to Profibus and Devicenet Analyzers and IO. Created logic from Functional Specifications and tuned Control Loops for Process Operations. Visited Plant sites for Version Upgrades, Redundant Network configuration, and coordination of online/offline systems.

-         Cameron Process Systems- Replace Dow Tran Minicomputer 1980s technology with Controllogix 5000 and FT View Studio SE and ME/Panelview Plus are the selected hardware for reliability.

-          

-         Tomatek-Tomato processing plant Line 6 Addition-- Controllogix 5000 and FT View Studio Panelview Plus are the selected hardware for reliability.

-         CocaCola- Controllogix 5000 and FT View Studio Panelview Plus are the selected hardware for reliability

-         ATS Systems-Livermore, CA. Designed, and Implemented, and Programmed Complex Gen 10 Flat Panel/HD Television Glass Inspection Control System for Corning with Locations in Japan, Taiwan. Interfaced to Specialized Optical inspection systems via ASIBus, Devicenet, Ethernet. Standardized Control Algorithms. Implemented Bar Code readers. Controllogix 5000 and FT View Studio Panelview Plus are the selected hardware for reliability. Implemented C++ Module from prosoft for processing C++ routines.

-         GE Energy Salem, VA-Implemented SQL Data Historian in conjunction with GE HMI product, WorkstationST/Cimplicity(SCADA). Identify and qualify standard HMI solutions & methods for Turbine Controls and Balance of Plant. Partner with NPI development, Product Engineering and Validation teams to incorporate customer requirements, HMI(SCADA) technologies, products & methods into new product introductions. Support global team in the execution of project-specific HMI screen design & support customer meetings & factory acceptance tests as needed. Developed interfaces and logic for Power Analyzers connected via ProfiBus/DNP 3.0.

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Rockwell Automation, Pleasanton, CA              March 2003 – May 2005

PLC and Software Specialist

Advised customers about the use and capabilities of Rockwell/Allen-Bradley products. Provided input for customer designs and Fixed Bid Proposals. Produced Business Plans. Provided support to existing and new customers, sales forces, and end users. Attended Conventions and Automation Forums to enhance product training, and continually improve software skills. Conducted Seminars for customer interaction. Lawrence Livermore National Labs. Attended training and configured customer systems FactoryTalk Vantagepoint. Worked with East Bay Municipal Utility District(EBMUD) to implement DNP 3.0 Modules from Prosoft with Compactlogix. Rockwell is an Encompass program partner with prosoft.

 

 

 

 

 

Automation Engineering Resources-Bakersfield, CA                                 June  2001-March 2003

Electrical project Engineer(Contract)

Developed Operational systems in the Power industry to command Reactive Power component developed by Wind Turbine Generators/Inverters. Reviewed electrical equipment/controls design, documentation and instrumentation on wind farm projects. Resolved discrepancies and facilitated communication between customers, utilities and subcontractors. Programmed PLC’s. Programmed and developed client/server based HMI applications. Customers included, GE Wind, Enron Wind(Programmed DVAR system for Power production via solid state inverters typical of Wind substations, with Schweitzer Relays. Aera Energy(Implemented Radio Link for Wonderware SCADA system to remote Pump stations, with Modicon controls, Yagi Antennas, etc. , 3M Pharmaceuticals(More Modicon controls for Reclamation water pump plant).

 

Pfizer, Ann Arbor, MI                                                                                                    7/2000 – 5/2001

ELECTRICAL ENGINEERING SUPERINTENDENT(Contract)

Worked with subcontractors within the FDA(cGMP) validation process. Coordinated contracts, budgets and scheduling with Building owner(customer). Contributed to accuracy of current schedule predictions and milestones. Provided engineering review and modification of control strategies. Resolved discrepancies and facilitated communication between Owner and Architect. Specified process control system Hardware. Management of Electrical subcontractors, BAS providers including Siemens Building Technologies.

 

Johnson and Johnson, Malvern, PA                                                                             6/1999 – 7/2000

Project manager(Contract)

Leader of an integration group made up of Validation Specialists, PLC/HMI Programmers and Technicians. Communicated with General Contractor and promoted team review meetings. Worked with company owners,  Architectural Design firm, and equipment vendors in order to keep the project moving. Submitted RFI’s, revised Project schedules, created validation documents, programmed Allen Bradley PLC-5, Wonderware HMI’s. Worked with Construction managers in order to gather information, facilitate decisions, coordinate activities of vendors and other trades such as Electricians, Calibration techs, document writers, etc. System Description:Validated HVAC control system and Building Automation/Emergency Power Generation controls. 16 AHUs, with Pressure zone management, 82 Control Loops.

 

NASA-Lockheed-Martin Manned Space Systems New Orleans, LA     May 1997 – June 1999

Engineering liason(Contract)

Developed new hydraulic Friction Welding technology necessary for use of lightweight alloy in revised shuttle external tank design. Performed developmental engineering of control systems for new Aerostructure Welding processes using PLC-5, Panleview technologies. Provided engineering support for manufacturing operations. Programmed Allen Bradley PLCs, Drives and Hmi's. Modified PLC control panel designs, instrumentation, procedures and drawings.                                                                                                                                                                         

                       

EDUCATION

 

Bachelor of Science in Electrical Engineering - State University of NY at Buffalo, NY, 1992

 

COMPUTER/CLOUD  SKILLS

 

FactoryTalk PharmaSuite, Production Center Plex MES/MoM, FTView Studio ME and SE(SCADA), PlantPAX, Ignition SCADA, Controllogix5000, AutoCAD  Indutrial Networks Ethernet/IP, RS Networx for ControlNet, DeviceNet, EthernetIP, Honeywell Experion DCS, Emerson DeltaV v12, Siemens S7 Function Block, Panelview Plus, Microsoft Visual Basic 6, XML, SQL Server, Visio, MS FrontPage, Python, MS Project, PLC programming in Ladder, ST, SFC, and FBD languages. AWS Lambda, Lightsail, Elastic Beanstalk, EC2, LAMP_PHP 8.1, Wordpress, MySQL, Linux, Apache, Emerson Syncade MES,

 

TECHNICAL SKILLS

 

P&ID Diagrams, PID Controls and loop tuning, Zero and Span Calibrations on Instrumentation, HART Protocol and field analyzers, 4-20mA Loops, Thermocouple calibrations, RTD’s, Transmitters,  Industrial and Automation Networks including  ControlNet, Devicenet, EthernetIP, Modbus, DH Plus, RS-232, DH-485, RS-485, ProfiBus, ProfiNet, ASIBUS. Electrical fault determination, NEC codes, Class 1 div1 requirements, Intrinsically safe strategies, API, NFPA, Control Panel Hardware Design.

 

cGMP and GAMP Training Courses

 

Electronic Records and Signatures, Introduction to GMP, CFR Title 21 – Food & Drugs Good Manufacturing Practices, SOP, IQ, OQ, PQ Reporting of Adverse Events, Conduct and Handling of Regulatory Agency Inspections, Creation or Revision of Batch Production Records, Analyzer, Bioreactor, Cell Cultures, Harvest Automation, 1860-QAO-Quality Risk Management Procedure, 1876-VA0-Validation of Computerized Systems, 1983-DO0 Quality Management System Life Cycle Procedure, L1-1802-QSM-Current Good Mfg. & Good Dist. Practices Training Policy, EP-046 Alewife Historian Point Configuration EP(Maintenance Of Historian Database Tags, MFG-1004-ATA Basic Aseptic Technique Awareness, TO QM-01-Shire Technical Operations Quality, 1252-QA0-Deviation Procedure.

 

 Technical Training Courses and Events

Courses included Most of Rockwell Software Platforms including, FactoryTalk Production Center, Pharmasuite, FTBatch, RSSql. Cognex Machine Vision, BlobTools. Emerson DeltaV Implementation I and II, Batch Operator Interface(BOI) Austin TX,

 

CERTIFICATIONS/LICENSES

Registered, New York State Education Department, Division of Professional Licensing .

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